Introduction of Measurement Island

"Da Jing Measurement Island" is an automated measurement system based on artificial intelligence technology, five-axis measurement technology and industrial robots. It has an intelligent control system and flexible mechanical joints, and supports the integration of multiple types of sensors to achieve fully automated measurement. "Da Jing Measurement Island" can be applied to various sizes of parts, regardless of small-sized fuel injectors or large-sized blade disks. It can also handle complex curved parts (such as centrifugal impeller disks), rotary parts (such as compressor cases) and complex internal cavity parts (such as hollow blades).

Characteristics

Unmanned: 7*24-hour unmanned automatic operation can be achieved, and automatic measurement and automatic evaluation of various parts can be realized.

High adaptability: It can adapt to the measurement of the size, roughness, and non-contact optical measurement of most parts. It can achieve the detection of multiple detection elements through a single set of measurement equipment, replacing the original three-coordinate machine and roughness measurement methods.

High efficiency: The loading and unloading and inspection process are fully automated. During the five-axis three-coordinate measurement process, loading and unloading operations can be performed, which greatly improves the detection efficiency of the five-axis three-coordinate measuring machine. All sizes can be detected at one time, without being restricted by the function of a single instrument.

Intelligence: The system is equipped with various special parts measurement software, which can store measurement data in a structured manner and support integration with plant informationization. At the same time, it can retain measurement data of multiple parts as important data assets for manufacturers. Manufacturers can analyze measurement data at any time using "Da Jing Measurement Island" to guide production processes.

Economy: When the workshop product is changed, "Da Jing Measurement Island" can be directly applied to the detection of new products.

Flexibility: "Da Jing Measurement Island" has a high degree of flexibility, suitable for mixed-line production of multiple types of products, and can meet multiple detection requirements such as contact, optical measurement, roughness, and ultrasound.

Ease of use: Supports multiple production modes. The fully automatic mode requires no manual intervention, and fully automatic measurement can be achieved through robot loading and unloading.

measurement process

The "Dajing Measurement Island" is equipped with self-developed software including:

1) Roughness offline programming measurement software

2) Nacelle automation programming software

3) Flame tube film cooling hole measurement software

4) Blade disk profile detection and 3D reconstruction software